NChE - Innovative Solutions Challenge:

Prompt: Tackling Air Pollution in San Diego

Proposed Solution: A wave turbine design to supplement San Diego’s power production facilities.

Currently Proposed Solutions:

  • Traditional Fossil-fuel power plants run at ~40% efficiency, However increasing efficiency requires increased power input (due to process) offsetting any payoffs.

  • Biomass reactors, as well as effluent and biomass digesters end up feeding methane burning power plants. While this does reduce external waste, it adds to carbon emissions in the air. (CO2 is a less potent greenhouse gas than CH4 .)

  • Methane generation can be done using airborne CO2 . However, the output of this process will not produce more energy than the energy input - thus being good for methane generation, but not for power production.

  • Renewables provide a cleaner power source when deployed, however, the process of making and setting up the devices required is usually intensive in material, and transport costs, but maybe this isn’t the whole picture?

Current Tidal Energy Solutions:

Tidal streams

  • Turbines are  placed in fast-flowing streams created by the tides

  • Water is ~1000x denser than air → tidal energy produces more power at the same flow rate than wind

  • Severe environmental impact, higher output

Barrages

  • Operates as a large dam, effectively creating a pool or lagoon

  • Closes at high tide and releases water through the turbines

  • Very significant environmental impact, more expense, higher output

Tidal lagoons

  • Functions similarly to a barrage with a body of water partly enclosed by a natural or man-made barrier

  • Fills and empties naturally and energy can be harvested 24/7 without implicit operation

  • Minimal environmental impact, lower output

Drawbacks of Tidal Turbines:

Size

  • If they are deployed close to an active shipping route, the turbines must be small enough for a boat to pass over while still being large enough to effectively produce energy from the water.

  • If larger turbines are required, deployment must be far out at sea, or in a secluded area to avoid interruptions to ships/boats.

Water movement

  • Without sufficient water speed, Water turbines will not spin and will not produce any electricity.

  • The turbines need to be in shallow enough water to get the full effect of tidal movements

Noise

  • A large concern of underwater turbines is the possibility of disrupting natural marine life 10

  • Installation of turbines out at sea can take a long time and require large drilling operations for permanent installment.

Maintenance

  • Far-offshore turbines are difficult to maintain due to distance and depth of installation.16

  • Fluid leaks into the turbines can cause them to malfunction and require urgent repairs.

 

Proposed Turbine Solution:

The current design is limited to smaller waterways, and thus has a lower output. Scaling the project could provide new potential deployment locations and a higher power output.

 

Turbine Features and Manufacturing:

  • Inspired by vertical wind turbines, but oriented horizontally to optimize water flow and power generation, while lowering operating depth.

    The compact design allows the turbine to be transported fully assembled and thus quickly deployed.

  • Lightweight composite vanes and casing with hydrophobic coatings (Dursan) to prevent erosion due to sea-water, and prevent algal buildup.

    Infused epoxy and carbon fiber to construct the blades of turbine

    Potential future prospect to use recycled thermoplastics or modified recyclable thermoset plastic (pDCPD) to construct turbine vanes and base.

    Heavy stone bases to anchor the turbine to the seafloor, could be made with recycled building materials. (Could be replaced by a cheaper ballast configuration)

  • Approximating the cost based on other known turbines and scaling it to be more in line with this design lands at around ~$200k per turbine using traditional manufacturing methods.

    This cost could be reduced by larger production numbers or by substituting regular materials with recycled plastics or other material/design alterations.

 
 

Potential deployment locations to minimize environmental impact.

Schematic of the proposed turbine design. (All measurements in mm.)

Short/Long term impacts of turbine deployment.

 

Short Term Impacts:

The turbines are designed to be prefabricated and then hauled into position using a barge like vehicle then lowered into position via a crane. 

Cabling can be installed on the turbine just prior to deployment by being trailed along the seabed.

Long Term Impacts:

Due to the turbines being installed in man-made canals and channels, energy may be harvested from the tidal currents away from routes used by marine life, thus eliminating a lot of the issues traditional tidal turbines face.

The noise and turbulence already present in the busy nautical route will overshadow any addition due to the turbines themselves, due to the proximity to the already busy area, any wiring or power transmission facilities will be non-invasive to any new native environment.

Potential Future Expansions:

Expansions:

Install more turbines within Mission Bay, San Diego

Install new turbines in Zuñiga Shoal, San Diego

Harness tide energy from ships coming through the naval base

Install wave generators close to the canals

Harness energy from the waves before the wave breaks installed around the canal opening

Improvements:

Materials

  • Research new approaches to using metals in sea-water, including active/passive corrosion resistant coatings.

  • Research plastic recycling as a viable method to clear landfills and use them as environmentally safe materials for subterranean projects

Find new areas in which to install turbines with less of an environmental impact

Explore more efficient and environmentally-friendly designs

This project was made possible by the teamwork of Henry Bai Liu, Ria Patel, and myself -

(Team: HRR).

My main contribution was the CAD, and material selection for the turbine, as well as designating and locating the appropriate deployment locations for the turbines.

A special thanks to my teammates for all their help in the research done to establish and flesh-out this proposal.